How Does A Sodium Hypochlorite Generator Work?

In a nutshell, a sodium hypochlorite generator uses electrolysis to convert a saltwater solution into sodium hypochlorite, hydrogen, and sodium hydroxide. It’s a cost-effective and efficient way to produce a powerful disinfectant on-site. So, why should you keep reading? Because understanding the nitty-gritty details can help you make an informed decision, and let’s be honest, who doesn’t love a good science lesson?

Operating Principle

The core of an On-Site Sodium Hypochlorite Generator is its electrolyzer cell, where a brine solution (or sea water) flows through. When direct current is passed through the cell, electrolysis occurs. This results in the production of chlorine gas at the anode and sodium hydroxide and hydrogen gas at the cathode. The chlorine gas then reacts with sodium hydroxide to form sodium hypochlorite, a potent disinfectant.

Chemical Equation

For those who love the science, the chemical equation is NaCL+H₂O = NaCLO+H₂↑ （Sodium hypochlorite） NaCLO + H₂O = HCLO + NaOH （Decomposition into hypochlorous acid ） HCLO → HCL + [O] （The new ecological oxygen precipitation ）

Main Technical Indicators (Only suitable for Chemnium Machine)

Specification

Key Components

Electrolyzer Cell Control Unit Brine Solution Tank

Operational Requirements

Salt: 4.5 kg to produce 1 kg equivalent of chlorine Electricity: 4-kilowatt hours to produce 1 kg equivalent of chlorine Final Solution: Approximately 0.8% (8 grams/liter) sodium hypochlorite

PH Range

The generated solution has a pH value between 8 and 8.5 Advantages of On-Site Sodium Hypochlorite Generator

Cost-Effectiveness

The system only requires water, common salt, and electricity, making the total operating cost significantly lower than conventional chlorination methods.

Environmental Safety

The hypo solution produced has a concentration of less than 1%, making it non-hazardous and reducing carbon emissions.

Operational Flexibility

On-site generation allows operators to produce only what is needed, when it is needed, offering greater control over the disinfection process.

Advantages of On-Site Sodium Hypochlorite Generation in Mitigating Corrosion

Commercially produced hypochlorite solutions can be corrosive due to their high pH and chlorine concentration. On-site generators produce a less aggressive solution, minimizing the risk of corrosion in the piping system.

Addressing Scale Formation with On-Site Sodium Hypochlorite Generation

Commercial hypochlorite solutions can cause calcium carbonate scaling due to their high pH. On-site generators do not have this issue, as the produced solution has a balanced pH.

Gas Emission Concerns With Commercial-Grade Hypochlorite Solutions

Commercial hypochlorite solutions decompose over time, generating oxygen gas. On-site generators produce fresh sodium hypochlorite, minimizing gas production and associated risks.

Safety Considerations Regarding Hypochlorite Feed Lines

On-site generators eliminate the need for storing or handling hazardous materials, making them a safer option for operators. Chlorate Formation

The Concern

Chlorate ion formation is a significant area of concern in the electrochlorination process. Sodium hypochlorite degrades over time to form chlorate ion (ClO3-) and oxygen (O2). The degradation is dependent on the strength of the solution, temperature, and the presence of metal catalysts.

Decomposition Mechanisms

High pH Formation: 3NaOCl = 2NaOCl + NaClO3 Temperature Increase: Leads to chlorine evaporation loss

Implications

A high concentration of Chlorate is not advisable in drinking water as it poses health risks. Therefore, understanding the conditions that lead to chlorate formation is crucial for safe and effective disinfection. Chlorine Comparison Chart

Product Form	pH Stability	Available Chlorine	Form
Cl2 gas	Low	100%	Gas
Sodium hypochlorite (Commercial)	13+	5-10%	Liquid
Calcium hypochlorite granular	11.5	20%	Dry
Sodium hypochlorite (On-site)	8.7-9	0.8-1%	Liquid

Which is the Ideal Disinfectant?

Options Available

Chlorine Gas: Dangerous to handle and not safe in residential areas. Bleaching Powder: Effective but messy and cumbersome. Liquid Bleach: Effective but loses strength over time. Electro Chlorinator: Effective, economical, safe, and easy to prepare and use.

The Verdict

Electro Chlorinator emerges as the most effective, economical, and safe option for disinfection. It is the latest technology being adopted in most nations and offers a balanced approach to disinfection needs.

#Installation

Installation is straightforward. Our technical support team is available 24/7 to guide you through the process.

FAQ

1, What is the working mechanism of sodium hypochlorite?

Sodium hypochlorite works by denaturing proteins in microbial cells. It disrupts their structure, hampering their function and ultimately leading to cell death. In a broader context, sodium hypochlorite acts as an oxidizing agent, effectively breaking down and removing stains, soils, and microbial load.

2, How does sodium hypochlorite turn into chlorine?

Sodium hypochlorite can yield chlorine gas under acidic conditions or high temperature. The acid or heat can split sodium hypochlorite molecules, releasing chlorine gas.

3, What is the bleaching mechanism of sodium hypochlorite?

The primary reactions that cause bleaching damage with sodium hypochlorite involve the incorporation of chlorine into double bonds and the conversion of hydroxyl groups into either aldehydes or ketones through oxidation.

4, What is the difference between bleach and sodium hypochlorite?

Sodium hypochlorite, or NaOCl, is a compound formed when chlorine interacts with a solution of sodium hydroxide. These substances are the primary by-products in most chlor-alkali processes. Often known as bleach, sodium hypochlorite serves multiple purposes and is highly effective as a disinfectant and antimicrobial agent.

5, What is the mechanism of bleaching process?

(a) Mechanisms of Bleaching Degrading agents like oxygen, ozone, and chlorine-based compounds, including hypochlorite, are mainly employed for the bleaching of chemical pulps. Their action involves the elimination of phenolic structures and the breaking of carbon-carbon double bonds.

6, What is the process of bleaching chlorine?

(1) Chlorine lightens through an oxidative mechanism and requires the presence of moisture for its bleaching effect. When it comes into contact with water, it forms hydrochloric and hypochlorous acids. (2) Hypochlorous acid is not stable and readily breaks apart to release elemental oxygen. (3) This elemental oxygen is a more potent oxidizing entity.

7, What is the method of production of bleaching powder?

The formation of bleaching powder involves the passage of anhydrous chlorine gas over dry slaked lime. The primary chemical reaction can be represented as: 2Ca(OH)2 + 2Cl2 → Ca(OCl)2 + CaCl2 + 2H2O.

8, What are the three types of bleaching?

When it comes to laundry bleaching, you essentially have two primary options: chlorine-based bleach and oxygen-based bleach. Additionally, there are natural substances that possess bleaching capabilities and can serve as bleaching agents.

9, What are the 7 stages of bleach?

The progression of lightening dark hair occurs in seven distinct phases: Stage 1: Black/Brown Stage 2: Dark Brown Stage 3: Light Brown Stage 4: Dark Blonde Stage 5: Medium Blonde Stage 6: Light Blonde Stage 7: Icy Blonde/White: At this final stage, almost no pigment should be left.

10, What is the difference between chlorine and bleaching?

The fundamental distinction between chlorine and bleach lies in the fact that chlorine is a naturally occurring element, while bleach is a compound made up of multiple elements. Chlorine bleach specifically refers to bleach containing sodium hypochlorite as its active ingredient.

Conclusion

On-Site Sodium Hypochlorite Generators offer a multitude of advantages, including cost-effectiveness, environmental safety, and operational flexibility. They also mitigate issues related to corrosion, scaling, and gas production, making them a reliable and safe choice for industrial applications. For customized solutions tailored to your specific needs, feel free to contact us. For further inquiries or technical support, please reach out to our team at Xuboti. We specialize in sodium hypochlorite generators with features such as high corrosion resistance, excellent conductivity, and long lifetime. Our products are designed to meet the highest quality standards, ensuring a competitive edge in the market.